{"id":9153,"date":"2021-12-22T15:07:42","date_gmt":"2021-12-22T15:07:42","guid":{"rendered":"https:\/\/rewo.io\/?p=9153"},"modified":"2021-12-22T15:07:43","modified_gmt":"2021-12-22T15:07:43","slug":"jak-vytvorit-dobre-pracovni-pokyny-pro-montazni-linku","status":"publish","type":"post","link":"https:\/\/rewo.io\/cs\/how-to-make-good-assembly-line-work-instructions\/","title":{"rendered":"Jak vytvo\u0159it dobr\u00e9 pracovn\u00ed pokyny pro mont\u00e1\u017en\u00ed linku?"},"content":{"rendered":"<p>Ka\u017ed\u00fd zam\u011bstnanec m\u00e1 trochu jin\u00fd zp\u016fsob pr\u00e1ce. Ka\u017ed\u00fd z nich m\u00e1 jin\u00e9 vzd\u011bl\u00e1n\u00ed, jin\u00e9 zku\u0161enosti, jinou hloubku dovednost\u00ed a trochu odli\u0161n\u00fd pracovn\u00ed postup, co\u017e vn\u00e1\u0161\u00ed do pracovn\u00edho procesu spole\u010dnosti odli\u0161nosti. \u010c\u00edm v\u011bt\u0161\u00ed je v\u00e1\u0161 provoz, t\u00edm v\u00edce variac\u00ed se do v\u00fdrobn\u00ed linky dost\u00e1v\u00e1. Pracovn\u00ed instrukce jsou kl\u00ed\u010dem ke sn\u00ed\u017een\u00ed variability, co\u017e v\u00fdrobc\u016fm umo\u017e\u0148uje zlep\u0161it kvalitu a uspokojit popt\u00e1vku. A co v\u00edc, p\u00edsemn\u00e9 pracovn\u00ed instrukce pro mont\u00e1\u017en\u00ed linky jsou skv\u011bl\u00fdm n\u00e1strojem pro \u0161kolen\u00ed nov\u00fdch zam\u011bstnanc\u016f.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"are-your-work-instructions-worthless\">Jsou va\u0161e pracovn\u00ed pokyny bezcenn\u00e9?<\/h2>\n\n\n\n<p>Nejd\u0159\u00edve si \u0159ekn\u011bme, co dobr\u00e9 pracovn\u00ed pokyny nejsou. Pod\u00edvejte se do spodn\u00edho seznamu a zjist\u011bte, zda se v\u00e1s n\u011bkter\u00e1 z t\u011bchto polo\u017eek t\u00fdk\u00e1:<\/p>\n\n\n\n<ol class=\"wp-block-list\"><li>\u010casto jsou vysoko nad hlavou oper\u00e1tora, kter\u00fd by se na n\u011b v p\u0159\u00edpad\u011b pot\u0159eby jen t\u011b\u017eko odvol\u00e1val.<\/li><li>Pracovn\u00ed pokyny jsou p\u0159ipraveny pro<a href=\"https:\/\/www.iso.org\/iso-9001-quality-management.html\" target=\"_blank\" rel=\"noreferrer noopener\"> ISO 9001<\/a> auditor\u016fm a z\u00e1kazn\u00edk\u016fm s p\u0159edpokladem, \u017ee nebudou pe\u010dliv\u011b zkoumat \u00fa\u010dinnost t\u011bchto pokyn\u016f.<\/li><li>\u010casto nejsou k dispozici \u017e\u00e1dn\u00e9 obr\u00e1zky\/fotografie. Pokud se jedn\u00e1 pouze o text, d\u00e1 v\u00edce pr\u00e1ce zkontrolovat a zajistit, aby odpov\u00eddal vyr\u00e1b\u011bn\u00e9mu v\u00fdrobku. V\u00fdsledkem je, \u017ee n\u00e1vody nejsou poutav\u00e9 a obsluha je ne\u010dte.<\/li><li>Vedouc\u00ed skupin a nad\u0159\u00edzen\u00ed v\u011bd\u00ed, \u017ee pokyny jsou nesmysln\u00e9, a proto je nepou\u017e\u00edvaj\u00ed jako standard. V ide\u00e1ln\u00edm p\u0159\u00edpad\u011b by se m\u011bli pravideln\u011b d\u00edvat, zda oper\u00e1tor dodr\u017euje platnou normu.<\/li><li>Nejsou dodr\u017eov\u00e1na d\u016fle\u017eit\u00e1 hlediska kvality - nap\u0159\u00edklad kontrola rozm\u011brov\u00e9 shody u 1 z 10 kus\u016f.<\/li><li>Nedodr\u017euj\u00ed se d\u016fle\u017eit\u00e9 bezpe\u010dnostn\u00ed z\u00e1sady - nap\u0159\u00edklad odkl\u00e1d\u00e1n\u00ed rukou na ur\u010dit\u00e1 m\u00edsta, aby se nikdy nezachytily do razic\u00edho stroje.<\/li><li>Nejsou dodr\u017eov\u00e1ny d\u016fle\u017eit\u00e9 pokyny pro \u00fadr\u017ebu - nap\u0159\u00edklad otev\u0159en\u00ed odd\u00edlu a vy\u010di\u0161t\u011bn\u00ed za\u0159\u00edzen\u00ed.<\/li><\/ol>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large\"><img decoding=\"async\" width=\"1024\" height=\"683\" data-src=\"https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-1024x683.jpg\" alt=\"D\u011bln\u00edk na mont\u00e1\u017en\u00ed lince\" class=\"wp-image-9155 lazyload\" data-srcset=\"https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-1024x683.jpg 1024w, https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-300x200.jpg 300w, https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-768x512.jpg 768w, https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-1536x1024.jpg 1536w, https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1.jpg 1920w\" data-sizes=\"(max-width: 1024px) 100vw, 1024px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 1024px; --smush-placeholder-aspect-ratio: 1024\/683;\" \/><\/figure><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"how-to-create-great-work-instructions-for-your-assembly-line\">Jak vytvo\u0159it skv\u011bl\u00e9 pracovn\u00ed pokyny pro mont\u00e1\u017en\u00ed linku?<\/h2>\n\n\n\n<p>Pokud va\u0161i in\u017een\u00fd\u0159i pro zav\u00e1d\u011bn\u00ed nov\u00fdch produkt\u016f (NPI) je\u0161t\u011b nep\u0159ipravili standardn\u00ed pracovn\u00ed instrukce, budete je muset za\u010d\u00edt sepisovat. P\u0159i psan\u00ed postup\u016f na mont\u00e1\u017en\u00ed lince byste se m\u011bli \u0159\u00eddit spodn\u00edmi z\u00e1sadami, abyste zajistili, \u017ee va\u0161e pokyny budou snadno dodr\u017eov\u00e1ny.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"standardize-the-work-on-assembly-lines-and-elsewhere\">Standardizace pr\u00e1ce na mont\u00e1\u017en\u00edch link\u00e1ch (i jinde)<\/h3>\n\n\n\n<p>Z\u00e1kladn\u00ed my\u0161lenkou pokyn\u016f pro mont\u00e1\u017en\u00ed linku je dodr\u017eovat \"jeden nejlep\u0161\u00ed zp\u016fsob, kter\u00fd je v sou\u010dasn\u00e9 dob\u011b v t\u00e9to organizaci zn\u00e1m\", tak\u017ee pokud na ur\u010dit\u00e9 pr\u00e1ci pracuje 5 lid\u00ed, d\u011blaj\u00ed ji stejn\u00fdm zp\u016fsobem. Pokud m\u00e1 ka\u017ed\u00fd oper\u00e1tor sv\u00e9 vlastn\u00ed postupy, m\u016f\u017ee to zna\u010dn\u011b zt\u00ed\u017eit zlep\u0161ov\u00e1n\u00ed zp\u016fsobu pr\u00e1ce. P\u0159i dodr\u017eov\u00e1n\u00ed standardn\u00edch v\u00fdrobn\u00edch postup\u016f lze jedno zlep\u0161en\u00ed pracovn\u00edch pokyn\u016f okam\u017eit\u011b aplikovat ve v\u0161ech oblastech a zv\u00fd\u0161it produktivitu, kvalitu a bezpe\u010dnost.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"write-it-with-people-who-do-the-work-on-the-assembly-line-every-day\">Napi\u0161te ji s lidmi, kte\u0159\u00ed denn\u011b vykon\u00e1vaj\u00ed pr\u00e1ci na mont\u00e1\u017en\u00ed lince.<\/h3>\n\n\n\n<p>Lid\u00e9, kte\u0159\u00ed se denn\u011b pod\u00edlej\u00ed na procesu mont\u00e1\u017ee, \u010dasto v\u011bd\u00ed, jak odv\u00e9st lep\u0161\u00ed pr\u00e1ci ne\u017e v\u011bt\u0161ina in\u017een\u00fdr\u016f sed\u00edc\u00edch ve va\u0161\u00ed kancel\u00e1\u0159i. V n\u011bkter\u00fdch p\u0159\u00edpadech se nemus\u00ed sna\u017eit odv\u00e1d\u011bt dobrou pr\u00e1ci, nap\u0159\u00edklad kdy\u017e jsou placeni od kusu a nikdy nemus\u00ed p\u0159ed\u011bl\u00e1vat nepo\u0159\u00e1dek, kter\u00fd ud\u011blali. V\u011bt\u0161inou v\u0161ak v\u011bd\u00ed, jak na to.<\/p>\n\n\n\n<p>Pro\u010d je na hodinu neodstavit z v\u00fdroby a spole\u010dn\u011b neur\u010dit optim\u00e1ln\u00ed postup mont\u00e1\u017en\u00ed linky? Nejen\u017ee tak z\u00edsk\u00e1te lep\u0161\u00ed p\u0159ehled o postupech, ale tak\u00e9 je nau\u010d\u00edte l\u00e9pe p\u0159em\u00fd\u0161let. A kdo v\u00ed, t\u0159eba na to budou vzadu v hlav\u011b myslet a za t\u00fdden je mo\u017en\u00e1 napadne lep\u0161\u00ed postup. M\u011bli byste zapojit i vedouc\u00ed v\u00fdrobn\u00ed linky nebo skupiny, abyste je p\u0159im\u011bli k nestandardn\u00edmu my\u0161len\u00ed. A \u010dasem se nau\u010d\u00ed \u0159e\u0161it probl\u00e9my i oni.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"get-employee-buy-in\">Z\u00edskejte souhlas zam\u011bstnanc\u016f<\/h3>\n\n\n\n<p>N\u011bkter\u00e9 tov\u00e1rny pova\u017euj\u00ed sv\u00e9 zam\u011bstnance na n\u00edzk\u00e9 \u00farovni za jednor\u00e1zov\u00e9 zdroje. \u0158\u00edkaj\u00ed jim, co maj\u00ed d\u011blat, ne\u0161kol\u00ed je a doufaj\u00ed, \u017ee je co nejrychleji nahrad\u00ed automatizac\u00ed. Nenechte se chytit do t\u00e9to pasti! Z\u00edsk\u00e1n\u00ed zp\u011btn\u00e9 vazby od zam\u011bstnanc\u016f b\u011bhem rozhodovac\u00edho procesu m\u016f\u017ee b\u00fdt rozhoduj\u00edc\u00edm faktorem \u00fasp\u011bchu va\u0161\u00ed spole\u010dnosti. Zapojen\u00ed pracovn\u00edk\u016f p\u0159i psan\u00ed pracovn\u00edch pokyn\u016f vede k trval\u00e9mu zlep\u0161ov\u00e1n\u00ed, proto\u017ee z\u00edsk\u00e1v\u00e1te jejich souhlas. I kdy\u017e s n\u011bkter\u00fdm aspektem nesouhlas\u00ed, d\u00e1te jim p\u0159\u00edle\u017eitost pod\u011blit se o sv\u016fj n\u00e1zor a prodiskutovat ho se sv\u00fdmi t\u00fdmy. A nakonec mohou b\u00fdt st\u00e1le nespokojeni, ale je lep\u0161\u00ed, \u017ee jste z\u00edskali jejich podn\u011bty, a m\u016f\u017ee to v\u00e9st k men\u0161\u00edmu odporu z jejich strany.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"visualise-standard-work-instructions\">Vizualizace standardn\u00edch pracovn\u00edch pokyn\u016f<\/h3>\n\n\n\n<p>Jakmile jsou pracovn\u00ed pokyny seps\u00e1ny, je t\u0159eba je dodr\u017eovat. Vedouc\u00ed nebo nad\u0159\u00edzen\u00fd mus\u00ed b\u00fdt schopen proj\u00edt se kolem a na prvn\u00ed pohled zjistit, zda jsou standardy dodr\u017eov\u00e1ny. V\u00fdkresy mohou odr\u00e1\u017eet pokyny mont\u00e1\u017en\u00ed linky mnohem l\u00e9pe ne\u017e textov\u00e9 odstavce. Vid\u011bli jsme mnoho pracovn\u00edch instrukc\u00ed napsan\u00fdch na nev\u00fdrazn\u00fdch \u0161ablon\u00e1ch bez grafick\u00e9ho prvku, kter\u00fd by mohl <a href=\"https:\/\/rewo.io\/cs\/8-duvodu-proc-spolecnost-pouziva-vizualni-pracovni-pokyny\/\">vizualizace v\u00fdrobn\u00edho procesu<\/a>, a nen\u00ed divu, \u017ee je nikdo ne\u010dte.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"include-other-elements-in-assembly-line-wi\">Zahrnut\u00ed dal\u0161\u00edch prvk\u016f do mont\u00e1\u017en\u00ed linky WI<\/h3>\n\n\n\n<p>Kdy\u017e si lid\u00e9 p\u0159edstav\u00ed standardn\u00ed pracovn\u00ed instrukce, mysl\u00ed si, \u017ee se jedn\u00e1 o posloupnost prac\u00ed - nejprve ud\u011blejte to, potom tamto atd. M\u00edt takov\u00fd postup je docela u\u017eite\u010dn\u00e9, zvl\u00e1\u0161t\u011b pokud zahrnuje tak\u00e9 p\u0159esuny a transformace materi\u00e1lu a kontroln\u00ed a testovac\u00ed \u010dinnosti. Ale to nen\u00ed jedin\u00e1 v\u011bc, kterou by va\u0161e v\u00fdrobn\u00ed pracovn\u00ed instrukce m\u011bly zahrnovat. Pokuste se zahrnout standardn\u00ed \u010dasov\u00e1n\u00ed, tj. jak dlouho m\u00e1 ur\u010dit\u00fd proces trvat, aby byla linka vyv\u00e1\u017een\u00e1. To by nem\u011blo slou\u017eit k penalizaci pracovn\u00edk\u016f nebo k vy\u010dlen\u011bn\u00ed t\u011bch, kte\u0159\u00ed jsou p\u0159\u00edli\u0161 pomal\u00ed. Sp\u00ed\u0161e by m\u011bl vytv\u00e1\u0159et ur\u010dit\u00fd zdrav\u00fd tlak a nazna\u010dovat, kdo pot\u0159ebuje specializovan\u00e9 \u0161kolen\u00ed.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"train-your-process-engineers\">\u0160kolen\u00ed procesn\u00edch in\u017een\u00fdr\u016f<\/h3>\n\n\n\n<p>Chcete rozv\u00edjet sv\u00e9 mlad\u0161\u00ed in\u017een\u00fdry? M\u016f\u017eete jim zadat pr\u00e1ci na projektech, kter\u00e9 zv\u00fd\u0161\u00ed produktivitu na z\u00e1klad\u011b pracovn\u00edch pokyn\u016f a dal\u0161\u00edch dat, kter\u00e1 shrom\u00e1\u017ed\u00ed. Vypracov\u00e1n\u00ed kombinovan\u00e9 tabulky je u\u017eite\u010dn\u00e9, kdy\u017e chcete j\u00edt do hloubky detail\u016f. Zobrazuje podrobnosti o dob\u011b manu\u00e1ln\u00edho cyklu, dob\u011b automatick\u00e9ho cyklu, dob\u011b ch\u016fze a dob\u011b \u010dek\u00e1n\u00ed pro 1 oper\u00e1tora.<\/p>","protected":false},"excerpt":{"rendered":"<p>Every employee has a slightly different way of doing things. Each has a different background, different experience, different depth of skill, and a slightly different work process\u2014and that introduces variation into a company\u2019s workflow. The larger your operation, the more variation works its way into the production line. Work instructions are key to reducing variation, [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":9155,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"wds_primary_category":0,"footnotes":""},"categories":[26,53],"tags":[102,7,54],"post_folder":[],"class_list":["post-9153","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lean-manufacturing","category-work-instructions","tag-assembly-line","tag-manufacturing","tag-work-instructions"],"uagb_featured_image_src":{"full":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1.jpg",1920,1280,false],"thumbnail":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-150x150.jpg",150,150,true],"medium":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-300x200.jpg",300,200,true],"medium_large":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-768x512.jpg",768,512,true],"large":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-1024x683.jpg",1024,683,true],"1536x1536":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1-1536x1024.jpg",1536,1024,true],"2048x2048":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1.jpg",1920,1280,false],"trp-custom-language-flag":["https:\/\/rewo.io\/wp-content\/uploads\/2021\/12\/workshop-802997_1920-1.jpg",18,12,false]},"uagb_author_info":{"display_name":"VIAR","author_link":"https:\/\/rewo.io\/cs\/author\/viar\/"},"uagb_comment_info":0,"uagb_excerpt":"Every employee has a slightly different way of doing things. Each has a different background, different experience, different depth of skill, and a slightly different work process\u2014and that introduces variation into a company\u2019s workflow. The larger your operation, the more variation works its way into the production line. Work instructions are key to reducing variation,&hellip;","_links":{"self":[{"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/posts\/9153","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/comments?post=9153"}],"version-history":[{"count":0,"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/posts\/9153\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/media\/9155"}],"wp:attachment":[{"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/media?parent=9153"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/categories?post=9153"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/tags?post=9153"},{"taxonomy":"post_folder","embeddable":true,"href":"https:\/\/rewo.io\/cs\/wp-json\/wp\/v2\/post_folder?post=9153"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}