{"id":9279,"date":"2022-04-12T09:31:47","date_gmt":"2022-04-12T09:31:47","guid":{"rendered":"https:\/\/rewo.io\/?p=9279"},"modified":"2022-04-12T09:31:49","modified_gmt":"2022-04-12T09:31:49","slug":"co-to-jest-calkowita-produktywna-konserwacja-tpm","status":"publish","type":"post","link":"https:\/\/rewo.io\/pl\/what-is-total-productive-maintenance-tpm\/","title":{"rendered":"Czym jest Total Productive Maintenance (TPM)?"},"content":{"rendered":"<p class=\"wp-block-paragraph\">W idealnym \u015bwiecie maszyny nigdy by si\u0119 nie psu\u0142y, linie monta\u017cowe nigdy by si\u0119 nie zatrzymywa\u0142y, produkowane by\u0142yby najwy\u017cszej jako\u015bci produkty bez wad, limity produktowe by\u0142yby zawsze osi\u0105gane, a produkty by\u0142yby odbierane i dostarczane na czas. Niestety, nie jest to idealny \u015bwiat. Czasami zdarzaj\u0105 si\u0119 rzeczy, kt\u00f3re zak\u0142\u00f3caj\u0105 harmonogram produkcji. W tym miejscu pojawia si\u0119 Total Productive Maintenance (TPM). TPM odnosi si\u0119 do idei, zgodnie z kt\u00f3r\u0105 operatorzy s\u0105 odpowiedzialni za czyszczenie, konserwacj\u0119 i ulepszanie swoich stanowisk pracy w celu zapewnienia bezpiecze\u0144stwa i jako\u015bci podczas cykli produkcyjnych.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"682\" data-src=\"https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-1024x682.jpg\" alt=\"Osoba zajmuj\u0105ca si\u0119 Total Productive Maintenance w fabryce\" class=\"wp-image-9281 lazyload\" data-srcset=\"https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-1024x682.jpg 1024w, https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-300x200.jpg 300w, https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-768x512.jpg 768w, https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance.jpg 1280w\" data-sizes=\"(max-width: 1024px) 100vw, 1024px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 1024px; --smush-placeholder-aspect-ratio: 1024\/682;\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Czym jest TPM i w jaki spos\u00f3b jest powi\u0105zany z Lean Manufacturing?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Podej\u015bcie Total Productive Maintenance zosta\u0142o pocz\u0105tkowo opracowane w Japonii i by\u0142o szeroko promowane i rozpowszechniane przez Japan Institute of Plant Maintenance. <a href=\"https:\/\/www.encyclopedia.com\/books\/politics-and-business-magazines\/nippondenso-co-ltd\" target=\"_blank\" rel=\"noreferrer noopener\">Nippondenso <\/a>by\u0142a pierwszym japo\u0144skim producentem komponent\u00f3w dla przemys\u0142u motoryzacyjnego, kt\u00f3ry zacz\u0105\u0142 stosowa\u0107 TPM w 1961 roku. P\u00f3\u017aniej Toyota i inni japo\u0144scy producenci r\u00f3wnie\u017c wdro\u017cyli to podej\u015bcie, poniewa\u017c TPM jest naturalnym rozszerzeniem Lean Manufacturing, poniewa\u017c TPM ma r\u00f3wnie\u017c na celu eliminacj\u0119 marnotrawstwa.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Total Productive Maintenance anga\u017cuje wszystkich pracownik\u00f3w w wysi\u0142ki maj\u0105ce na celu wyeliminowanie marnotrawstwa poprzez popraw\u0119 dzia\u0142ania, niezawodno\u015bci i wydajno\u015bci sprz\u0119tu wykorzystywanego do wytwarzania produkt\u00f3w. TPM przenosi odpowiedzialno\u015b\u0107 za rutynow\u0105 i zapobiegawcz\u0105 konserwacj\u0119 z cz\u0142onk\u00f3w zespo\u0142u ds. obiekt\u00f3w lub konserwacji na operator\u00f3w, kt\u00f3rzy faktycznie pracuj\u0105 ze sprz\u0119tem. Dzi\u0119ki temu osoby najbardziej zaznajomione ze sprz\u0119tem s\u0105 odpowiedzialne za zapewnienie jego maksymalnej wydajno\u015bci. Prawid\u0142owo wdro\u017cony TPM stara si\u0119 osi\u0105gn\u0105\u0107 nast\u0119puj\u0105ce cele:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Brak awarii sprz\u0119tu<\/li><li>Brak postoj\u00f3w<\/li><li>Szybsza i p\u0142ynniejsza produkcja<\/li><li>Brak wad<\/li><li>Ni\u017csze koszty operacyjne<\/li><li>Bezpieczniejsze \u015brodowisko pracy<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Korzy\u015bci z ca\u0142kowitej produktywnej konserwacji<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">1. Mniej nieplanowanych prac konserwacyjnych dzi\u0119ki TPM<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Dzi\u0119ki starannie zaplanowanej i zaplanowanej konserwacji sprz\u0119t jest wyj\u0105tkowo dobrze utrzymany. Dodatkowo, TPM upowa\u017cnia ca\u0142y personel zak\u0142adu do przej\u0119cia odpowiedzialno\u015bci za swoje maszyny, a konserwacja jest <a href=\"https:\/\/rewo.io\/pl\/instrukcje-robocze-dotyczace-konserwacji-zapobiegawczej\/\">pozytywna inwestycja<\/a> dla nich. Poniewa\u017c TPM sprawia, \u017ce konserwacja ma charakter osobisty, lepiej dba si\u0119 o aktywa.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">2. Skr\u00f3cony czas przestoju sprz\u0119tu<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Wi\u0119cej zaplanowanych czynno\u015bci konserwacyjnych oznacza mniej awarii. Wdro\u017cenie proaktywnych dzia\u0142a\u0144 konserwacyjnych pozwala zminimalizowa\u0107 liczb\u0119 przestoj\u00f3w.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">3. Ca\u0142kowita produktywna konserwacja obni\u017ca koszty produkcji<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Jak <a href=\"https:\/\/www.oee.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">og\u00f3lna wydajno\u015b\u0107 sprz\u0119tu<\/a> (OEE), minimalizowane s\u0105 r\u00f3wnie\u017c koszty produkcji. Wy\u017csza produktywno\u015b\u0107 prowadzi do wy\u017cszych zysk\u00f3w i mniejszych wydatk\u00f3w na przestoje i naprawy sprz\u0119tu.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">4. Zwi\u0119kszone bezpiecze\u0144stwo w miejscu pracy<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Poniewa\u017c TPM opiera si\u0119 na fundamencie 5S, miejsce pracy jest systematycznie organizowane i czyszczone. Kroki w metodzie 5S - sortowanie, prostowanie, nab\u0142yszczanie, standaryzacja i utrzymanie - odkrywaj\u0105 podstawowe problemy i wyzwania zwi\u0105zane z utrzymaniem \u015brodowiska pracy.<\/p>","protected":false},"excerpt":{"rendered":"<p>In a perfect world, machines would never break down, assembly lines would never stop, superior products without defects would be produced, product quotas would always be met, and products would be picked up and delivered on time. But, unfortunately, it\u2019s not a perfect world. Sometimes things happen that throw production off schedule. This is where [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":9281,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"wds_primary_category":0,"footnotes":""},"categories":[26,49],"tags":[27,50],"post_folder":[],"class_list":["post-9279","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lean-manufacturing","category-maintenance","tag-lean-manufacturing","tag-preventive-maintenance"],"uagb_featured_image_src":{"full":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance.jpg",1280,853,false],"thumbnail":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-150x150.jpg",150,150,true],"medium":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-300x200.jpg",300,200,true],"medium_large":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-768x512.jpg",768,512,true],"large":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance-1024x682.jpg",1024,682,true],"1536x1536":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance.jpg",1280,853,false],"2048x2048":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance.jpg",1280,853,false],"trp-custom-language-flag":["https:\/\/rewo.io\/wp-content\/uploads\/2022\/04\/Maintenance.jpg",18,12,false]},"uagb_author_info":{"display_name":"VIAR","author_link":"https:\/\/rewo.io\/pl\/author\/viar\/"},"uagb_comment_info":0,"uagb_excerpt":"In a perfect world, machines would never break down, assembly lines would never stop, superior products without defects would be produced, product quotas would always be met, and products would be picked up and delivered on time. But, unfortunately, it\u2019s not a perfect world. Sometimes things happen that throw production off schedule. This is where&hellip;","_links":{"self":[{"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/posts\/9279","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/comments?post=9279"}],"version-history":[{"count":0,"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/posts\/9279\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/media\/9281"}],"wp:attachment":[{"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/media?parent=9279"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/categories?post=9279"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/tags?post=9279"},{"taxonomy":"post_folder","embeddable":true,"href":"https:\/\/rewo.io\/pl\/wp-json\/wp\/v2\/post_folder?post=9279"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}