The importance of work instructions shows in guiding employees in the quality areas of training, reference, problem-solving and continuous improvement. However, work instructions are not just another »thing your company needs«. The content should be carefully generated, following specific guidelines on how to write work instructions. Writing clear and concise work instructions is crucial in […]
Tips On How To Write Good Work Instructions Read More
Every manufacturing process has periods where equipment is unavailable due to tooling changes, material changes, part changes, program changes, or any other changes to production that must be performed while the machine is stopped. Collectively, these events are referred to as “changeover times,” or alternately as “setup,” “make ready,” or “planned downtime”. Strictly speaking, this
How To Reduce Changeover Times In Your Manufacturing Process Read More
Manufacturing executives have been losing sleep over the worker shortage for a few years. Why aren’t there enough workers? The most common response to this question from companies and advocacy groups is that there is a fundamental skills gap. Workers just don’t have the skillset it takes to operate in today’s high technology manufacturing workplace.
On-the-job training for modern manufacturing companies Read More
Studies show that reading blocks of text are one of the least effective methods of transferring knowledge – especially when it involves co-workers with little education. With this in mind, it is less than ideal that most quality systems are based on written work instructions. Video-based and CAD-based work instructions offer multitudes of advantages over text-based paper
Combining Video And CAD Models For Optimal Work Instructions Read More
Customer-specific products are booming, wich means that batch sizes are getting smaller and smaller. As a result, the variation and combination of different tasks to be performed at a workplace and by an employee are also increasing sharply. An employee has to master an almost infinite number of processes. In order not to be overtaxed
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A large part of keeping a company running efficiently and profitably is ensuring that all equipment is functioning optimally. Routine preventive maintenance needs to be conducted. Unfortunately, regular equipment checks often go overlooked in certain areas of a company’s operations mainly because attention is usually directed toward more pressing issues. However, when small tasks go
Work Instructions For Preventive Maintenance Read More
At today’s production sites, linguistic and cultural barriers can make work instructions difficult to understand. Work instructions (WI) that rely on text, pictures and verbal information may not accurately convey the original intent to audiences with different backgrounds and experiences. As a result, production errors and rework can increase the cost production. It’s very important to deliver
The Importance Of Work Instructions For Assembly Read More
Take a walk through any manufacturing shop floor and you’ll notice carefully crafted documents that help workers achieve their daily goals. Standard operating procedures and standard work instructions are key to success in manufacturing. They can be improved upon through document reviews, audits, a disciplined problem-solving process and, most importantly, the input from the experts
Standard Work Instructions And Standard Operation Procedures Read More
In a year that featured otherwise solid job growth, manufacturing stood out as one sector that lagged behind. It’s not that the jobs aren’t there. Instead, it’s more a case where the manufacturers themselves are having a harder time filling positions. The hire rate was down as the industry struggles with a skills gap. The
Mass hiring for production spikes Read More
As the world economy has shifted in recent years, so choices about which parts of its manufacturing value chain will be produced where have become more complex, more critical and more dynamic. As well as labor costs and availability, companies are choosing manufacturing locations based on energy costs, logistics costs, tax implications and the impact
Relocation of production lines Read More
